Waste Heat Utilization

CompriVAP

CompriVAP

CompriVAP is designed for the efficient recovery and upgrading of large, single-source waste heat streams, converting them into valuable process steam using Mechanical Vapor Recompression (MVR). The technology maximizes the potential of a single liquid or gaseous heat source, reducing primary energy demand, emissions, and operating costs.

CompriVAP

How it works

CompriVAP is an industrial heat pump system based on proven mechanical vapor recompression (MVR) technology. It is particularly suited for upgrading waste heat streams, especially from medium-temperature sources.

In the process, vapor is drawn in by an electrically driven compressor and compressed to a higher pressure level. This increases the temperature and energy content of the vapor, enabling it to be reused as valuable process steam.

Explore our CompriVAP calculator

Advantages

  • Reduced primary energy demand and lower CO₂ emissions through the reuse of liquid and gaseous waste heat
  • Lower consumption of fresh steam and cooling water through more efficient use of existing energy resources
  • Potential significant OPEX savings through reduced energy demand
  • Fast and straightforward installation, including retrofit in existing plants
  • Proven technology – already available for use on large industrial scale

Waste heat sources

  • Reuse of warm liquid waste streams like wastewater, process condensate, etc.
  • Utilization of gaseous waste media like exhaust air/gas, process gas, etc.

System configuration

The system configuration depends on the specific application, the characteristics of the heat source, and the required steam parameters. A CompriVAP installation may consist of a single compressor or multiple compression stages. When liquid waste streams are used as the heat source, an additional flashing stage is integrated into the system.

Explore our CompriVAP calculator

How we support you

  • Detailed evaluation of available waste heat
  • Pre-Engineering and tailored process design
  • Careful selection of compressors from different OEMs
  • Detailed engineering, procurement and constructionof the whole process solution incl. system integration
  • Fact-based evaluation of CAPEX and OPEX aspects
CompriVAP waste heat utilization system CompriVAP waste heat utilization system CompriVAP waste heat utilization system CompriVAP waste heat utilization system

Our latest milestone

Another milestone in the BASF-project: First compressor units successfully positioned

GKT has reached another important milestone in the BASF project: the first compressors supplied by Piller have been successfully delivered, lifted into position, and installed at their designated location within the plant. This marks another significant step in the implementation of one of the world’s most powerful industrial large-scale heat pump systems.

Read more
Successful installation of compressors at BASF Ludwigshafen

GET IN TOUCH WITH US

Intrigued?
Let’s talk!

Whether you’re looking to improve efficiency, scale production, or explore new technologies — we’re here to support your next step. Let’s build the solution that moves your business forward.